Activated Carbon from Coconut Shell
Capacity
|
1.0 Tonnes/Day
|
Plant and Machinery cost
|
39.00
Lakhs
|
Working Capital
|
29.00
|
Rate of Return (ROR)
|
47.21
%
|
Break Even Point (BEP)
|
46.53
%
|
TCI
|
108.00
Lakhs
|
Cost of Project
|
108.00Lakhs
|
Description:
Activated carbon is a amorphous from of carbon which has been treated to produce a highly developed pore structure resulting in a very large internal surface area. It is pore structure which gives the activated carbon its ability to absorb gases and vapours from gaseous phase and dissolved or dispersed substances from liquid phase. Activated carbon can be manufactured from wide variety of raw material such as pinewood, charcoal, coconut shell, rice husk etc. The activated carbon is also used for the purification of air and water, refining of sugar and production of electrodes. The demand is gradually increase with the increase of end users industry. Any new entrepreneur may launch of this unit.
|
ACTIVATED CARBON FROM COCONUT SHELL
Capacity
|
3.00 Tone/day
|
Plant and Machinery cost
|
41.00
Lakhs
|
Working Capital
|
0.00
|
Rate of Return (ROR)
|
49.00
%
|
Break Even Point (BEP)
|
42.00
%
|
TCI
|
150.00
Lakhs
|
Cost of Project
|
150.00Lakhs
|
Description:
Activated carbon in any form of carbon shows high absorptivity for gases, vapours and colloidal solids in either the gas ion or liquid phase. It is available in many forms such as pellets, granules and in powder form. It is very important chemical has wide application and employed by numerous industries, which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, depolarization of vegetable oil and sugar solutions. For purification of liquids, the powdered form of activated carbon is added to the liquid to be purified and the mixture is agitated and finally filtered. Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column. Decolourizing carbon is used in appreciable amount in oil refining, chemical and pharmaceutical industries. Due to the expansion of pharmaceutical and vegetable oil industry the demand of activated carbon is expected to rise sharply in the coming years. Apart from demand in Indian market, there is also huge demand of activated carbon in foreign potential for the high quality activated carbon. It is very clear that there exists very good scope for this product and it can be exploited easily.
|
ACTIVATED CARBON FROM COCONUT SHELL
Capacity
|
3 tonnes/day
|
Plant and Machinery cost
|
45.00
Lakhs
|
Working Capital
|
0.00
|
Rate of Return (ROR)
|
43.00
%
|
Break Even Point (BEP)
|
45.00
%
|
TCI
|
200.00
Lakhs
|
Cost of Project
|
200.00Lakhs
|
Description:
Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapors in purification, in catalytic chemical reactions, de colorization of vegetable oil and sugar solutions. Activated carbon manufactured from coconut shell is considered superior to those obtained from other sources mainly because of small macro pores structure which renders it more effective for the Coconut shell is used for manufacturing a variety of products of commercial importance including activated carbon. Activated carbon is a non graphite form of carbon which could be produced from any carbonaceous material such as coal, lignite, wood, paddy husk, coir pith, coconut shell, etc. adsorption of gas/vapor and for the removal of color and odor of compounds. The activated carbon is extensively used in the refining and bleaching of vegetable oils and chemical solutions, water purification, recovery of solvents and other vapors, recovery of gold, in gas masks for protection against toxic gases, in filters for providing adequate protection against war gases/nuclear fall outs, etc. Product characteristics H value - 6.5-7.5 Adsorption capacity at % by mass - 45 Moisture (max) - 5% Ash - 5% Hardness - 90 Applications • Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column • Activated carbons have been used as carriers for catalyst in the manufacture of chlorinated hydrocarbons. • Activated carbon finds application in the preparation of pills and digestive tablets. Its adsorptive properties are utilized in the treatment of laments of the stomach due to hyper acidity. • In the laboratory, it is used for the production of high vacuum, purification of gases, determination of vapor content in a carrier gas, etc. Global demand National Scenario In India activated carbon industry is of recent origin. There were only one or two manufacturing units in early fifties which have now increased to 50 or even more. But now activated carbon industry is widely spreaded in different parts of the country. Most of the units are in small scale sector. However, based upon the enquiries there are more than 50 units manufacturing activated carbon for selling. They are located in different parts of the country. Most of these units have capacity of more than 100 tonnes. Quite a few units have installed capacity of more than 1,000 tonnes also. Only 10 to 12 units cater to the national market, all other units cater by and large to local or regional market. It is learnt that the total installed capacity of present available was about 75,000 tonnes and production was around 65,000 to 70,000 tonnes which includes purified and regenerated carbon too. International scenarios Estimated demand of activated carbon in developing countries like Bangladesh, Sri Lanka and gulf countries, where industrial development is emerging up is around 134580 MT in 2014 to 2015. The future of beverage industry is very bright. As the demand for activated carbon from this industry is likely to increase rapidly the estimated to be 15 percent annum and accordingly estimated demand are around 12790 in 2010 to 2011. Activated carbon is also being used in nuclear plants and laboratories for containment of many radioisotopes. Since the applications and demand of activated carbon is immense therefore the potential of the product is excellent. It is one of the imperative fields to endeavor.
|
Activated Carbon from Coconut Shell
Capacity
|
10 MT/ day
|
Plant and Machinery cost
|
324.00
Lakhs
|
Working Capital
|
0.00
|
Rate of Return (ROR)
|
42.00
%
|
Break Even Point (BEP)
|
76.00
%
|
TCI
|
667.00
Lakhs
|
Cost of Project
|
667.00Lakhs
|
Description:
Activated carbon in any form of carbon shows high absorptivity for gases, vapours and colloidal solids in either the gas ion or liquid phase. It is available in many forms such as pellets, granules and in powder form. Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated carbons have a large surface area, liquid phase activated carbons are light in weight, fluffy powder while gas phase activated carbons are hard and are in the form of pellets. Industrial activated carbons in the forms of pellets, granules or fine powders, and with many industrial applications, are now on the market under different trade names. Absorption on activated carbon is selective, favouring monopolar overpolar substances, and in a homogenous serious, generally improving with increasing boiling point. Absorption is also improved with increased pressure and reduced temperature. Following industries are the major consumers of Activated carbon:Edible Oil Industry, Pharmaceutical Industry, Beverage Industry, Water treatment plant/water purification plant, Sugar Industries and Solvent recovery unit. Uses and Applications For Purification of liquids, the powdered form of activated carbon is added to the liquid to be purified and the mixture is agitated and finally filtered. Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column. It is also used in Removing or improving the colour and flavour of edible materials, such as agar, beer, cider, wines whisky, vinegar, fruit juices, gelatine, pectin, and cocoa butter, removing colour, odour grease and colloids from dry cleaning fluids such as naphtha, gasoline, carbon tetrachloride, etc., removing oil and grease from boiler feed water and electroplating solutions, preparation of biological products like vitamins hormones, and enzymes etc. Activated carbons have been used as carriers for catalyst in the manufacture of chlorinated hydrocarbons. They are used as catalytic dehydrogenation agents in the production of ketones from higher alcohols. Activated carbons finds application in the preparation of pills and digestive tablets. Its adsorptive properties are utilized in the treatment of alments of the stomach due to hyper acidity. It removes toxic amines, organic acids of decomposed foods, and probably also bacteria from the intestinal tract. Large doses, either alone or mixed with kaoline, are administered for diarrhoea.
|
Activated Carbon From Coconut Shell
Capacity
|
1500 MT/annum
|
Plant and Machinery cost
|
157.00
Lakhs
|
Working Capital
|
0.00
|
Rate of Return (ROR)
|
47.00
%
|
Break Even Point (BEP)
|
40.00
%
|
TCI
|
380.00
Lakhs
|
Cost of Project
|
380.00Lakhs
|
Description:
Activated carbon shows high absorptivity for gases, vapors and colloidal solids in either the gas ion or liquid phase. It is available in many forms such as pellets, granules and in powder form. Activated carbon is very important chemical, has wide application and employed by numerous industries which require absorption of certain gases and vapors in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated carbons have a large surface area, liquid phase activated carbons are light in weight, fluffy powder while gas phase activated carbons are hard and are in the form of pellets. Many carbons of industrial value are prepared from coal and from organic vegetable and animal matter. A large variety of raw materials are available for the manufacture of different forms of activated carbon such as, Coal, petroleum coke, and wood charcoal are activated by gas activation; Industrial waste e.g. raw dust, bagasse, molasses, straw, tanbark waste, coconut pericarp and shell, corn cobs, paddy and ground nut husk, cocoa been shell, distillery slop, waste Mahua flowers, waste wood pulp liquor, and filter press mud from sugar factories etc. Uses & Application • For Purification of liquids: the powdered form of activated carbon is added to the liquid to be purified and the mixture is agitated and finally filtered. • Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column. • Removing or improving the color and flavor of edible materials, such as agar, beer, cider, wines whisky, vinegar, fruit juices, gelatin, pectin, and cocoa butter. • Removing color, odor grease and colloids from dry cleaning fluids such as naphtha, gasoline, carbon tetrachloride, etc. • Dephenolizing effluent gas works liquor. • Removing oil and grease from boiler feed water and electroplating solutions. • Recovering iodine from sea water, and bromine from brines, • Reclaiming aniline, benzene, phenol, and camphor from trade wastes. • Preparation of biological products like vitamins hormones, and enzymes. • Activated carbons have been used as carriers for catalyst in the manufacture of chlorinated hydrocarbons. They are used as catalytic dehydrogenation agents in the production of ketones from higher alcohols. • Gas adsorbent carbon is employed for the recovery of gasoline from natural gas. • It is also used for the removal of hydrogen sulphide from town gas, for purification of carbon dioxide from distillery gases, and for the maintenance of vacuum in containers for liquid air and, generally in vacuum flasks. • Activated carbon is used in the preparation of pills and digestive tablets, utilized in the treatment of ailments of the stomach due to hyper acidity, its large doses, either alone or mixed with Karoline, are administered for diarrhea. • It is used as a dressing for suppurating wounds, used as an antidote to various forms of poisoning, especially those due to mercury salts strychnine, phenol, morphine, atropine, oxalic acid, mushroom, and poisons for which other antidotes are not available. Market Survey The activated carbon industry consists of more than 50 units spread countrywide most of which are in small-scale industrial sector (SSI Sector). Of the total number of units in operation, only 10 to 12 units cater to the national market while the other serve the local or regional markets. In general activated carbon is manufactured in the northern region from wood charcoal (mostly made from pinewood) whereas in the southern region, it is made from charcoal of the hard shell of coconut. The domestic market for activated carbon is fast expanding with rapid growth of several end user industries. The demand from the vegetable oil industry – the largest consumer of activated carbon is 24,000 tones. The capacity utilization ratio is reported to around 85%. In such circumstances effected by higher demand as compared to shorter supply, end user industries have to depend partially on the imports and partially on the lower consumption of activated carbon at their units. The demand for carbon black is going up in India, due to the steady rise in automobile sales and its direct correlation with the tyre industry. Total installed carbon black capacity in India now stands at 700,000MT. With a brisk pick-up in the tyre sector, demand for carbon black is expected to increase 8% to 10% per annum in the domestic market. Global Demand:- The global activated carbon industry is estimated to be around 1.1 million metric ton. Demand for virgin activated carbon is expected to rise by around 10% annually through 2014, worldwide. The global activated carbon market was worth $1.8 billion in 2011 and is estimated to reach $3 billion by 2016, growing at a CAGR of 11.1% from 2011 to 2016. The demand for activated carbon (AC) is expected to grow due to the new demand in mercury control technology for industrial air purification applications. Demand for activated carbon in mercury control applications alone is forecast to grow more than fivefold to 520 million pounds. Since powdered activated carbon (PAC) is overwhelmingly the product type used in mercury control technology, the PAC segment will expand to account for two-thirds of US product demand in 2014 in volume terms. Granular activated carbon (GAC) types will see strong gains through 2014 as well, due primarily to expanded use of activated carbon filter systems in municipal drinking water treatment. World demand for virgin activated carbon is forecast to expand an impressive 9.0 percent per annum through 2014 to 1.7 million metric tons. The US represents the largest national market for activated carbon in the world. ? Current world demand for carbon black is estimated to be 10.4 million tones a year against an installed capacity of 14.26 million tones indicating supply is outstripping demand. According to industry sources, global carbon black capacity is expected to grow at a compounded annual growth rate (CAGR) of 3.3% between 2011 and 2015 even as demand is expected to grow at a CAGR of 5.5%. Demand for carbon black in overseas markets, particularly the US and Japan, has started picking up in the recent past, with China, India, and Central and Eastern Europe showing much higher demand. Few Major Players are listed below: Indo German Carbons Ltd. Ion Exchange (India) Ltd. Triton Laboratories Ltd.
|
Activated Carbon from Coconut Shell
Capacity
|
1500 MT/Annum
|
Plant and Machinery cost
|
166.00
Lakhs
|
Working Capital
|
0.00
|
Rate of Return (ROR)
|
24.00
%
|
Break Even Point (BEP)
|
56.00
%
|
TCI
|
356.00
Lakhs
|
Cost of Project
|
356.00Lakhs
|
Description:
Activated carbon in any form of carbon shows high absorptivity for gases, vapours and colloidal solids in either the gas ion or liquid phase. It is available in many forms such as pellets, granules and in powder form. Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated carbons have a large surface area, liquid phase activated carbons are light in weight, fluffy powder while gas phase activated carbons are hard and are in the form of pellets. Almost any carbonaceous raw material can be used for the manufacture of activated carbon. Wood peat and lignite are commonly used for the decolourizing materials. Bone char made by calcining bones is used in large quantity for sugar refining. Nutshells coal, petroleum coke, and other residues forms are used for absorbent products. There is a considerable scope in India for the manufacture of activated carbon from the cashew nut shells. The global activated carbon industry is estimated to be around 1.1 million metric ton. The U.S is the largest market, which will also pace global growth based on anticipated new federal regulations mandating mercury removal at coal-fired power plants. The activated carbon industry consists of more than 50 units spread countrywide most of which are in small-scale industrial sector (SSI Sector). Of the total number of units in operation, only 10 to 12 units cater to the national market while the other serve the local or regional markets. In general activated carbon is manufactured in the northern region from wood charcoal (mostly made from pinewood) whereas in the southern region, it is made from charcoal of the hard shell of coconut. The total installed capacity of the industry is presently estimated at about 40,000 tons per annum and production is put at around 30-35,000 tons, which includes purified regenerated carbon. Any entrepreneurs venture into this field will be successful.
|
Activated Carbon from Coconut Shell
Capacity
|
600 MT/annum
|
Plant and Machinery cost
|
81.00
Lakhs
|
Working Capital
|
0.00
|
Rate of Return (ROR)
|
15.00
%
|
Break Even Point (BEP)
|
65.00
%
|
TCI
|
0.00
Lakhs
|
Cost of Project
|
245.00Lakhs
|
Description:
Activated carbon in any form of carbon shows high absorptivity for gases, vapours and colloidal solids in either the gas ion or liquid phase. It is available in many forms such as pellets, granules and in powder form. Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated carbons have a large surface area, liquid phase or decolorising carbons are generally light, fluffy powder that exhibits surface areas of about 300 m2/g. while gas or vapour phase carbons are hard granules or formed pellets that exhibit surface areas from 800 m2 /g to 1200 m2/g.
Activated Carbon Market is expected to garner 2,776 kilo tons and $5,129 million in coming years. Activated carbon is processed carbon with small, low-volume pores to increase surface area for chemical reactions and adsorption. Organic material with high carbon content is processed to manufacture activated carbon.
Rising awareness and government support in the recycling of waste water are expected to benefit the growth of this segment over the next eight years. This activated carbon gives the result in lesser cost and hence is preferred over other forms of the product. Thus, due to demand it is a good project for entrepreneurs to invest.
Few Indian Major Players are as under
· Active Char Products Pvt. Ltd.
· Adsorbent Carbons Ltd.
· Aquanomics Systems Ltd.
· Core Carbons Pvt. Ltd.
· Genuine Shell Carb Pvt. Ltd.
· Indo German Carbons Ltd.
· Kalpaka Chemicals Pvt. Ltd.
· Kan Carbon Pvt. Ltd.
· Triton Laboratories Ltd.
|
Activated Carbon from Coconut Shell
Capacity
|
Activated Carbon :900 MT/annum Bio-Oil by Product :1,140 MT/annum
|
Plant and Machinery cost
|
129.00
Lakhs
|
Working Capital
|
0.00
|
Rate of Return (ROR)
|
25.00
%
|
Break Even Point (BEP)
|
59.00
%
|
TCI
|
0.00
Lakhs
|
Cost of Project
|
283.00Lakhs
|
Description:
Activated carbon in any form of carbon shows high absorptivity for gases, vapours and colloidal solids in either the gas ion or liquid phase. It is available in many forms such as pellets, granules and in powder form. Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated carbons have a large surface area, liquid phase or decolorising carbons are generally light, fluffy powder that exhibits surface areas of about 300 m2/g. while gas or vapour phase carbons are hard granules or formed pellets that exhibit surface areas from 800 m2 /g to 1200 m2/g.
Activated Carbon Market is expected to garner 2,776 kilo tons and $5,129 million in coming years. Activated carbon is processed carbon with small, low-volume pores to increase surface area for chemical reactions and adsorption. Organic material with high carbon content is processed to manufacture activated carbon.
Rising awareness and government support in the recycling of waste water are expected to benefit the growth of this segment over the next eight years. This activated carbon gives the result in lesser cost and hence is preferred over other forms of the product. Thus, due to demand it is a good project for entrepreneurs to invest.
Few Indian Major Players are as under
· Active Char Products Pvt. Ltd.
· Adsorbent Carbons Ltd.
· Aquanomics Systems Ltd.
· Core Carbons Pvt. Ltd.
· Genuine Shell Carb Pvt. Ltd.
· Indo German Carbons Ltd.
· Kalpaka Chemicals Pvt. Ltd.
· Kan Carbon Pvt. Ltd.
· Triton Laboratories Ltd.
|
Activated Carbon from Coconut Shell
Capacity
|
450 MT/Annum
|
Plant and Machinery cost
|
153.00
Lakhs
|
Working Capital
|
0.00
|
Rate of Return (ROR)
|
25.00
%
|
Break Even Point (BEP)
|
58.00
%
|
TCI
|
0.00
Lakhs
|
Cost of Project
|
343.00Lakhs
|
Description:
The term Activated carbon, active carbon, or active charcoal is usually applied to amorphous carbons possessing higher absorption capacities than wood or coconut charcoal. It is available in many forms such as pellets, granules and in powder form. Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions.
Activated Carbon Market is expected to garner 2,776 kilo tons and $5,129 million by 2022, registering a CAGR of 6.83% and 9.32% during the forecast period 2016-2022. Granular activated carbon (GAC) is expected to hold over 30% of the total market consumption in 2024. As a whole any entrepreneur can venture in this project without risk and earn profit.
Few Indian major players are as under
· Active Char Products Pvt. Ltd.
· Adsorbent Carbons Ltd.
· Aquanomics Systems Ltd.
· Core Carbons Pvt. Ltd.
· Genuine Shell Carb Pvt. Ltd.
· Indo German Carbons Ltd.
· Jacobi Carbons India Pvt. Ltd.
|
Activated Carbon from Coconut Shell
Capacity
|
1080 MT/Annum
|
Plant and Machinery cost
|
298.00
Lakhs
|
Working Capital
|
0.00
|
Rate of Return (ROR)
|
28.00
%
|
Break Even Point (BEP)
|
58.00
%
|
TCI
|
0.00
Lakhs
|
Cost of Project
|
603.00Lakhs
|
Description:
Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated carbons have a large surface area, liquid phase or decolorising carbons are generally light. Activated carbon is used in removing or improving the colour and flavour of edible materials, such as agar, beer, cider, wines, whisky, vinegar, fruit juices, gelatine, pectin, and cocoa butter.
Activated Carbon Market is expected to garner 2,776 kilo tons and $5,129 million by 2022, registering a CAGR of 6.83% and 9.32% during the forecast period 2016-2022. As a whole there is a good scope for new entrepreneur to invest in this business.
Few Indian major players are as under
• Active Char Products Pvt. Ltd.
• Acuro Organics Ltd.
• Adsorbent Carbons Ltd.
• Indo German Carbons Ltd.
• Jacobi Carbons India Pvt. Ltd.
• Kalpaka Chemicals Pvt. Ltd.
|